Production tooling for medical manufacturing.
Jigs, fixtures, workbenches, and process tooling, designed for cleanroom and ISO-controlled environments.
Request a quoteEquipment around the device
Ireland is one of the world's leading medical device hubs, home to nine of the top ten global medtech companies and over 300 manufacturers. BioFlex provides the mechanical engineering support that keeps production lines running: jigs, fixtures, ergonomic workbenches, and process tooling designed for cleanroom and ISO-controlled environments. We focus on the equipment around the device: the tooling that holds it during assembly, the workstation it is built on, and the production aids that keep the line moving.
We do not design medical devices themselves. Our focus is on the equipment and fixtures that surround the device: the tooling that holds it during assembly, the workstation it is built on, the rack it is transported on, and the production support equipment that keeps the line running.
Services
- Assembly jigs and fixtures
- Manual, semi-automated, and fully automated.
- Test and inspection fixtures
- For in-process and end-of-line verification.
- Ergonomic ESD-safe workbenches
- Designed for cleanroom integration.
- NPI and R&D phase concept tooling
- Rapid iteration, weeks not quarters.
- Process design and line flow
- Fixture-to-fixture sequencing, ergonomic layout.
- Fume extraction (LEV)
- For soldering, bonding, and adhesive operations.
- Cleanroom-compatible storage
- Shelving, racking, kanban systems.
- Reverse engineering of legacy fixtures
- Modernisation and like-for-like replacement.
Compliance & standards
BioFlex designs to cleanroom constraints: ISO Class 7 and 8 compatible materials, ESD-safe surfaces, low-particulate finishes, and cleanability for CIP and manual cleaning. We work to your QMS and documentation standards and provide full material traceability.
Why choose us
- Direct experience inside major Irish medtech manufacturers
- We understand your environment and constraints.
- Fast iteration
- Working concept fixture delivered in weeks, not quarters.
- Cost-effective alternative
- To large consultancies for jig and fixture work.
- Familiar with cleanroom integration
- Lean line layout, and ergonomic standards.
Recent medical engineering projects.
A selection of fixture, tooling, and mold projects delivered for medical and pharmaceutical manufacturers.
Assembly fixture
Fig. 01
Two-cavity component fixture
A precision dual-cavity assembly fixture designed for repeatable positioning of small medical components during manual assembly operations. Integrated locator pins ensure consistent orientation and reduce operator variability. Machined from aluminium with hard-anodised finish for cleanroom compatibility.
2-cavity · Aluminium · ESD-safe · ISO Class 7 compatible
Thermoform mold
Fig. 02
8-cavity medical tray mold
Custom thermoform mold tool designed for the high-volume production of medical-grade PETG packaging trays. The 8-cavity layout maximises throughput per cycle while maintaining tight dimensional tolerances required for sterile packaging applications. Designed with optimised drainage geometry and uniform wall thickness for consistent forming quality.
8 cavities · PETG compatible · EU 10/2011 · Drainable geometry
Reverse engineering
Fig. 03
Stainless steel filling funnel
Originally manufactured in plastic, the existing filling funnel suffered from low mechanical strength and repeated failure under operational stress. BioFlex redesigned and manufactured the component in stainless steel, improving durability, hygiene compliance, and resistance to wear. The redesigned funnel maintains the original geometry while delivering significantly extended service life.
Stainless steel · Reverse engineered · Hygienic finish · Extended service life
Got a jig, fixture, or tooling challenge?
Send us your problem. We'll come back with a scoping outline within 5 business days.