Modular engineering, designed and delivered.
Custom mechanical engineering for medical, industrial and agricultural sectors. BioFlex takes projects from concept to commissioning.
From concept to commissioning.
We work as an extension of our customers' engineering teams. Whether you need a single fixture designed and built within weeks, a thermoform mold reverse-engineered from a worn original, or a complete equipment retrofit on a biogas site, BioFlex provides senior-level engineering capability without the overhead of a large consultancy.
Our model is simple: experienced engineers own your project end-to-end, from the first sketch through manufacture to the equipment arriving on your floor. The result is faster turnaround, one point of contact throughout, and solutions designed around your production environment rather than adapted from a catalogue.
About BioFlex
- Medical
- Packaging & Tooling
- Biogas & AgriTech
Three sectors. One engineering team.
- 01MedicalJigs, fixtures, workbenches, and process tooling, built for cleanroom and ISO-controlled environments.Open Medical
- 02Packaging & ToolingCustom mold design, thermoform tooling, machine retrofits, and spare-part supply for production lines.Open Packaging & Tooling
- 03Biogas & AgriTechModular anaerobic digestion systems for Irish farms. Concept to commissioning, SSRH grant eligible.Open Biogas & AgriTech
What we do
Most projects combine several of these, scoped to suit your existing engineering and procurement processes.
- 01
Concept and Detailed Design
Concept sketches and feasibility studies through to detailed manufacturing drawings, CAD models, and bills of materials.
- 02
Engineering Analysis and Simulation
Structural and thermal analysis, design-for-manufacture review, tolerance stack-up, and motion studies, before anything is cut.
- 03
Manufacturing and Build
Finished, tested equipment and tooling: machined, fabricated, assembled and checked before it ships.
- 04
Reverse Engineering
Worn or obsolete parts re-engineered from a physical sample or partial drawings, often faster than an OEM quote.
- 05
Prototyping and 3D Printing
Functional prototypes and printed parts to prove a design in the hand before it goes to tooling.
- 06
Technical Documentation and Visualisation
Interactive equipment catalogues, exploded-view animations, virtual tours, and technical manuals.
What we can do, sector by sector
The same engineering disciplines apply across all three sectors. What changes is the regulatory framework and the operating constraints.
| Capability | Medical | Packaging & Tooling | Biogas & AgriTech |
|---|---|---|---|
| Concept design and feasibility studies | Offered as standard | Offered as standard | Offered as standard |
| 3D CAD modelling (SOLIDWORKS) | Offered as standard | Offered as standard | Offered as standard |
| Detailed manufacturing drawings and BOMs | Offered as standard | Offered as standard | Offered as standard |
| Engineering analysis (FEA, thermal, motion) | Offered as standard | Offered as standard | Offered as standard |
| Reverse engineering of legacy parts | Offered as standard | Offered as standard | Offered as standard |
| Prototyping and 3D printing | Offered as standard | Offered as standard | Offered as standard |
| Manufacturing and build | Offered as standard | Offered as standard | Offered as standard |
| Fixture, jig, and workbench design | Offered as standard | Offered as standard | On request |
✓ offered as standard · Req on request · blank not offered
Selected work
Tooling, fixtures, and machine upgrades delivered for medical and packaging manufacturers.
Design. Build. Deliver.
Send us a brief and we'll respond with a written quotation within five business days.
Why customers choose BioFlex
- Senior engineering, no consultancy overhead
- You work directly with the engineer designing your solution.
- End-to-end delivery
- Concept design, 3D CAD, engineering analysis, manufacturing and handover. One project, one owner.
- Multi-sector fluency
- Medical device fixturing, food-grade thermoform tooling, and agri-industrial equipment retrofit, all delivered with the same engineering rigour.
- Fast iteration
- Prototypes, spare parts and production tooling turned around in weeks, not quarters.
- Project-based engagement
- Scale up for a major install, scale down for spare-part work. No minimum commitment.
For farms and food businesses
Estimate your annual value
Pick your feedstock and input scale to see indicative annual returns from a BioFlex modular biogas system.
Ready to scope a project?
Send us a brief and we'll respond with a written quotation within five business days.